Coating Failure

field adhesion testing

Coating Failure Analysis Learning Series – Part 4 – Field Adhesion Testing – Knife & Tensile

Welcome to the KTA Coating Failure Analysis Video Learning Series! This is a six-part video series that demonstrates the field and laboratory methods that were used to determine why a new coating system applied to a previously painted concrete floor had failed. Each part is standalone, addressing a different aspect of the evaluation, but when viewed […]

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field moisture detection

Coating Failure Analysis Learning Series – Part 2 – Field Moisture Detection

Welcome to the KTA Coating Failure Analysis Video Learning Series! This is a six-part video series that demonstrates the field and laboratory methods that were used to determine why a new coating system applied to a previously painted concrete floor had failed. Each part is standalone, addressing a different aspect of the evaluation, but when viewed

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coating failure analysis

Coating Failure Analysis Learning Series – Part 1 of 6

Welcome to the KTA Coating Failure Analysis Video Learning Series! This is a six-part video series that demonstrates the field and laboratory methods that were used to determine why a new coating system applied to a previously painted concrete floor had failed. Each part is standalone, addressing a different aspect of the evaluation, but when viewed

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Pitting Due to Stray Current Corrosion

Section loss of pipe wall is of great concern in the pipeline industry. Reduced wall thickness due to pitting corrosion can adversely impact pipeline integrity; the results of which can be catastrophic depending on the product that the pipeline is transporting. In order to reduce the opportunity for corrosion, the use of protective coatings is

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pinpoint rusting

The Case of Improperly Cleaned Surfaces: Failures in Preparation or Specification?

What happens if coatings are applied to an improperly cleaned surface? The simple answer might be to expect premature coating failure, but what exactly is an “improperly cleaned” surface? Was a contaminant left on the surface? Was cleaning not otherwise sufficient to meet the specified standard? Or was the specified coating not appropriate for the

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aliphatic polyurethane bubbling

Common Causes of Blistering and Bubbling in Industrial Coatings

Blistering formation in high performance industrial coatings is a common phenomenon. Understanding why blisters form is sometimes very simple and in other instances quite complex. For example, understanding and describing the process by which moisture migrates through a coating film at a molecular level to achieve equilibrium can be very complex, especially to the layman.

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fusion bonded epoxy coating

Major Consequences of Minor Defects in Exterior Pipeline Coatings

A minor defect in an exterior pipeline coating can have huge consequences.   Consider the fire from the Spectra Energy 30” buried pipeline in Salem Township, Westmoreland County, PA on April 30, 2016.  Preliminary findings from the investigation indicate that a pinhole or flaw in the tape wrap used to protect the field welded joints may

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F-Files: Mechanisms of Failure- Failure at the Jail

This article describes the failure of coatings applied to the concrete floors of a county detention facility. The structure is a multistory building with modular cells and concrete floors on each inmate level. The main structural floors were constructed of lightweight aggregate and the mezzanine floors constructed of a normal-weight aggregate. The facility was relatively

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The Case of the Mysterious Hailstones [Premature Coating Failure]

Specification writers, contractors, and coating manufacturers, at one time or another, have been blamed when installed coatings fail to meet service life expectations. However, rarely does the wrath of Mother Nature receive the blame for premature coating failure. In this Cases from the F-Files, an interior roof coating system reportedly failed because of localized impact

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